Consider the following example, where the chapter number is ginormous and put in a blue box:
\documentclass[svgnames]{scrbook}
\usepackage{titlesec}
\usepackage{tocloft}
\usepackage{tikz}
\usepackage{lipsum}% http://ctan.org/pkg/lipsum
\tikzstyle{block} = [rectangle, draw, fill=blue!20,
text width=5em, text centered, rounded corners, minimum height=4em]
\renewcommand*{\chapterformat}{%
\begin{tikzpicture}[node distance = 2cm, auto]%
\node [block] (init) {\fontsize{80}{88}\selectfont\thechapter};%
\end{tikzpicture}\enskip}
\begin{document}
\chapter{Short Title}
\section{Rectangular coordinates} \lipsum[1]
\section{Projections of a segment on the axes} \lipsum[2]
\section{Distance between two points} \lipsum[3]
\section{The mid-point of a segment} \lipsum[4]
\section{Division of a segment in any ratio} \lipsum[5]
\section{Oblique coordinates} \lipsum[6]
\chapter{Title Which is Really Just Way Too Long}
\section{First illustrations} \lipsum[1]
\section{Curve plotting} \lipsum[2]
\section{Test that a point lie on a curve} \lipsum[3]
\section{Intercepts} \lipsum[4]
\section{Points of intersection of two curves} \lipsum[5]
\section{Oblique coordinates} \lipsum[6]
\end{document}
The first chapter is fine: the baseline of the rectangle is aligned with the baseline of the title. This is not the case for the second chapter, however. Is there a way to fix this, so that the baseline of the blue box is aligned with the baseline of the chapter title, regardless of length?
This is tricky because in the body of the document, there are several possible solutions. But all won't work (apparently) when formatting a chapter heading.
And of course, if you can think of a better way to make this big ol' blue box, I'd be happy to hear about it! :)


\usepackage{fix-cm}to your sample code so the80ptfont size will be available. – Gonzalo Medina Nov 13 '11 at 3:33