See the previous question. This is how my letter looks like
\documentclass[a4paper, 11pt]{article}
\usepackage{fontspec}
\usepackage{fancyhdr}
\newcommand{\DocumentTitle}{Motivation Letter}
\newcommand{\Author}{John Smith}
\setmainfont{Times New Roman}
\newfontfamily\hdrfont[ LetterSpace=5.0, WordSpace=1.0, Scale=0.9, Color=FFFFFF ]{Arial}
\usepackage[hmargin=1in,vmargin=0.4in, includehead, includefoot]{geometry}
\setlength{\parindent}{0in}
\linespread{1.2}
\parskip 11pt
\pagestyle{fancy}
\fancyhf{} % clear all header and footers
\setlength{\headheight}{0.0in}
\fancyhead[L]{\hdrfont\textbf{\DocumentTitle} \\ \emph{\Author}}
\fancyhead[R]{\hdrfont\thepage}
\fancyfoot[L]{\hdrfont\textbf{\DocumentTitle} \\ \emph{\Author}}
\fancyfoot[R]{\hdrfont\thepage}
\renewcommand{\headrulewidth}{0.4pt}
\renewcommand{\footrulewidth}{0.4pt}
\renewcommand{\today}{ February 16, 2009 }
\begin{document}
{ \vspace*{0.5in} }
\hspace{4.8in}\today
\vspace{0.2in}
\hspace{0.5in}To Whom It May Concern,
\vspace{0.2in}
My Letter
\vspace{0.2in}
\hspace{0.5in}Respectfully,
\vspace{0.1in}
\hspace{0.5in}\Author
\end{document}
What like the pdf looks like
--------------------------------------- PAGE BEGIN
H
--------------------------------------- HEADER RULE
M1
To Whom It May Concern,---------------- TEXT BEGIN
My Letter
Respectfully,-------------------------- closing
S
John Smith----------------------------- signature
--------------------------------------- TEXT END
M2
--------------------------------------- FOOTER RULE
F
--------------------------------------- PAGE END
On the first page it looks ok and H=F. Starting from the second page F is surprisingly small. Do you have any ideas?
This is the resulting PDF (with some text):


Package Fancyhdr Warning: \headheight is too small (12.0pt): Make it at least 24.73766pt. We now make it that large for the rest of the document. This may cause the page layout to be inconsistent, however.Set\headheightto 25pt. – egreg Nov 16 '12 at 17:09H != F. – user14416 Nov 16 '12 at 17:20